Fully Automatic Servo Driven Rotary Cup Filling and Sealing Machine

• Packaging: Cups
• Automatic Grade: Automatic
• Packaging Material: Film
• Application: Cosmetics, Cleaning, Detergent, Drinks, Oil, Dairy Products
• Usage: Outpacking
• Type: Filling Sealing Capping
• Model NO.: MFR01
• Packaging Material Mechanical Properties: Full Automatic Filling and Sealing Machine
• Material Type: Liquid
• Capacity: 800-1200 Cups/H
• Voltage: 1p 220V50Hz or Customize
• Total Power: 1.8kw
• Filling Volume: 20-100ml or 50-300ml
• Machine Size: 1100*1250*1800mm
• Machine Weight: 550kgs
• Transport Package: Wooden Cases
• Specification: reel film sealing
• Trademark: MG
• Origin: China
• HS Code: 8422303090
• Production Capacity: 100 Sets/Year

Product Description

1.Introduction
   Fully automatic rotary cup filling & sealing machine can auto loading the empty cups, empty cups detecting, auto quantitative filling product into cup, automatic gas flushing and sealing cup by plastic film, auto printing the produce date, auto collect the waste film, auto discharging the finish product. Base on different mold quantity, its capacity from 1200-4800cups per hour, suitable for the foods and beverage factory production needs.
Whole machine made by stainless steel 304 and anodizing aluminum, ensure it can running on bad food factory environment which has damp, steam, oil, acidity and salt etc. its body can accept the water rinsing clean.
Using high quality imported electrical parts and pneumatic parts which ensure the stable running in long time, reduce the stop and maintenance time.
2.Configuration

1. Pneumatic system: AIRTAC   Taiwan
2. Servo system: Mitsubishi   Japan
3. Planetary gear reducer: NewStart
4. Film pulling motor: Dongli
5. PLC: Mitsubishi   Japan
6. Touch screen: Weinview   Taiwan
7. PID temperature controller: Omron  Japan
8. Sensor: FOTEK   Taiwan
9. low-voltage: Omron, Schneider, CHNT

 
3. Parameters:

lane	1
Capacity	800-1200cups/hour base gas flushing
Voltage	1P 220v50hz or customize
Total power	1.8kw
Filling volume	20-100ml or 50-300ml
Filling error	≤1%
Air pressure	0.6-0.8Mpa
Air consumption	≤0.3m3/min
Machine size	1100*1250*1800mm
Machine weight	550kgs

 

 
3. Feature:

1. Rotary plate driven system: servo motor with precision planetary reducer for the rotary table stepping running, it can rotate very fast but avoid material splash because servo motor can start and stop smoothly, and also high positioning accuracy.
2. Empty cup loading function: it using spiral separating and pressing technology which can avoid the cup damage and deforming, it has vacuum sucker which guide the cup enter into mold accuracy.
3. Empty cup detecting function: it use photoelectric sensor or optical fibre sensor to detect the mold have or haven't empty cup, it can avoid the mistake filling and sealing if the mold without the cups, reduce the product waste and save machine cleaning time.
4. Quantitative filling function: it use piston filling and cup lifting function, no splash and leakage, filling error within 1%, tool-free design of the filling system for easy clean. 
5. Gas flushing system: it accept single gas or pre-mixed gas flushing into filled cup before sealing, it can expel the air(oxygen) to extend the shelf life
6. Sealing cutting system: it make up by heating sealing mold, film cutter, film pressing tensioner, pattern positioning system and waste film collecting function. It can seal the cup, cutting the film fast and accuracy.
7. Discharge system: it make up by cup lifting and pulling system, faster and stable.
8. Automation control system: it make up by PLC, Touch screen, servo system, sensor, magnetic valve, relays etc.
9. Pneumatic system: it make up by valve, air filter, meter, pressing sensor, magnetic valve, air cylinders, silencer etc.
10. Safety guards: it is optional function, it makes up by PC (polycarbonate) door and stainless steel 304, has safety switches which protect the operator.