Cooling Tunnel for Cocoa Butter Blocks
|FOB Price:||US $35,000-50,000 / SET|
|Min. Order:||1 SET|
|Min. Order||FOB Price|
|1 SET||US $35,000-50,000/ SET|
|Payment Terms:||L/C, T/T, Western Union, Paypal, Money Gram|
- Model NO.: MG-CTB1400
- Length of Cooling Tunnel: 10 Meter or Customized
- Power of Cooling Compressor: 30HP or Customized
- Weight of Machine: 3600kg
- Material of Machine: Stainless Steel
- Transport Package: Wooden Cases
- Origin: China
- Width of Conveying Bel: 21000mm or Customized
- Power of Transmission Motor: 1.1kw
- Cooling Temperature: 5~10 Degree Celsius
- Size of Machine: 10000X18900X11700mm
- Trademark: MACGO
- Specification: CE
- HS Code: 84382000
EXECUTION OF COOLING TUNNEL
SCOPE OF APPLICATION:
Nr. 1, Filling and cooling system of cocoa butter cartons of 25 kg.
-Required capacity: 1,000 Kg/h
-Product: Cocoa butter
-Dimension of carton: L410mm xW 310mm x H250mm
-Weight per carton: 25 Kg
- Cooling tunnel 1.4 x 15 m (14 meters covered - 2 zones)
- Mobile electronic weighter (Dosing unit with load cell)
-Technological pipeline with automatic valve
-Used width 1000 mm, covered length 14 meters, with initial extension of 0.5 meter and final of 0.5 meters (total length 15 meters);
-Realized cover with jacketed metal structure, 70 mm thickness of thermo insulation material, external and internal side made of stainless steel. With inspection panels and possibility of their opening;
-With support for sliding of belt for elevation loadings;
-Air cooling system complete with:
-2 batteries of evaporators with electric radial valves and basin for collection of condensed water, cooling compressors for total cooling capacity of 65,000 kCal/h (expansion temperature -5°C), thermostats, thermostatic valves, separators for liquid and oil, filters, pressure switch
-Condensing batteries for air - for positioning on the outlet of production department
-Electrical and command devices and electronic control devices are placed in panel placed on machine frame, realized in accordance with European normative.
-Dehumidification system running on positive pressure, with injection of dehumidification air on inlet of tunnel
ELECTRONIC WEIGHTER WITH ROLLER CONVEYOR
Digital weighter with possibility of measuring up to 40 kg, with roller conveyor made of stainless steel and command on automatic valve
Jacketed and made of stainless steel, for circulation of water for tempering/heating; with automatic three-star valve, controlled by weighter. Total length is 6 meters.
NOTE: Correct length will be defined after approval of layout With installation and start up
After filling, carton boxes with cocoa butter go to cooling tunnel via roller conveying system. Carton boxes filled with cocoa butter, net weight 25 kg, in two rows travels on rollers through the cooling tunnel. Tunnel is equipped with refrigeration system. In the tunnel we have four block-system evaporators equipped with fans for air circulation, expansion valves, compressor, thermostats and other needed elements. Every of four evaporators is forming air temperature conditions in his zone all in order to provide correct crystallization and solidification of the cocoa butter.
Air condensing unit (dry cooler) for refrigeration system will be mounted outside of production area, and its provided for Ghanaian weather conditions.
Cooling capacity of the refrigeration is realised by two Copolend compressor 10HP+15HP with total capacity of around 67,000 kCal/h
THE SUPPLY SHALL BE COMPOSED OF:
-Idle roller conveyor made of stainless steel length 1,500 mm.
-Automatic feeding cartons to the cooling tunnel, made of stainless steel,which including two pneumatic pushers for insertion and removal of the filled up cartons, weight accuracy: +/- 50 gr.
-Bag roller conveyor made of stainless steel length 3000 mm for cartons closing operations.
-Multi-zone cooling tunnel made of stainless steel, provided with thermal insulated walls, inner useful width of the conveying belt 1000 mm. Total covered length 14.000 mm. Advancing speed of the belt, made of stainless steel, adjustable among 0.1 to 0.3 m/min, complete with product delivery table of 500 mm.and output idle roller from the tunnel of 1000 mm.
-The supply shall include evaporators complete with radial electric fans and condensate collection basin, refrigerator compressors of 65,000 kcal/h minimum refrigerating power, thermostats, thermostatic valves, oil and liquid separators, as well as filters, pressure switches and air condensation batteries to be located outside the production dept.
-The tunnel will be provided with a positive pressure dehumidifier with dehumidified air injection.
-Digital weighter with possibility of measuring up to 40 kg, with roller conveyor made of stainless steel and command on automatic valve
Over conveying and refrigeration components of the tunnel, there is covering structure with thermos-insulating panels. Good insulation of the tunnel is needed for good carrying out the process and energy saving. During the process of reducing the humidity of the air passing through the dehumidifierAll refrigerating, conveying and structural components, materials and working mediums are non-toxic and in accordance with the applicable conditions in the food industry (metal components in stainless steel AISI 304).
SUPPLY SPECIFICATIONS OF COMPONENTS:Electric/electromechanical components SIEMNES or SCHNEIDERPLC SIEMENS Safety components and sensors: PILZMotors: SIEMENS tropicalizedMoto reducers: SEWCabinets and Contro panel made of stainless steelLoading cells SIEMENS or PavoneSistemiTemperature probes IFMLevel probes VEGA/IFM brandPneumatic material Festo or SMCRefrigerating compressors brand COPOLEND (10HPX1PC+15HPX1PC)
TECHNICAL DATA :
|Total lenght of tunnel||m||15|
|Total lenght of covered zone for cooling||m||14|
|Lenght of separate tunnel for cooling||m||7|
|Number of separate tunnels for cooling and cooling systems||Piece||2|
|Width of transport belt through tunnel||mm||1000|
|Width of tunnel construction||mm||1400|
|Capacity of production line||kg/h||1000|
|Mass of separate carton||kg||25|
|Dimensions of separate carton||mm||410x 310 x 250|
|Temperature of working space||°C||23-25|
|Time of cooling||Min||120|
|Speed of transport belt (variable)||m/min||~0.3|
SAFETY AND QUALITY :
-Use the equipment and materials in accordance with safe food production and standards ISO 9001, conditions HACCP, PAS 220 and FS22000.
-Implement the fire protection measures and other measures for safety at working environment.
-Equipment will be accompanied by technical documentation with instructions for operation and maintenance.